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The host of the high-quality wire cutting machine uses high-quality 250 resin sand that has been tempered multiple times to eliminate internal stress and maintain the accuracy of the machine tool for a long time.
The rolling drum motion bearing adopts branded precision bearings, and the guide wheel adopts special high-precision guide wheels, greatly improving the service life. The high-pressure water tank filtration device, special water-based cutting fluid, multi-layer filtration system, and self-priming pump have better performance and longer service life, laying the foundation for high-precision and rough machining surfaces. The one-stop automatic centralized oil supply device can lubricate X and Y guide rails, screws, spool guide rails, and screws to ensure the service life of the machine tool.
To ensure the accuracy of each medium speed wire cutting machine, we use a Renishaw laser interferometer from the UK to check the positioning accuracy and repeatability accuracy of the equipment. The wire feeding system adopts high configuration guide wheels and guide nozzles, and the reasonable layout completely solves the problem of unilateral loose wire, achieving uniform roughness on the processed surface.
High quality wire cutting machine X Y. The Z-axis adopts high-precision ball screws and linear guides, which run smoothly and can maintain the accuracy of the machine tool for a long time. All motion bearings of the machine tool are made of high-quality bearings, which enhances the reliability and durability of the machining accuracy of the machine tool. The guide wire nozzle adopts a slow wire design, with a UV axis fixed. The guide wire nozzle can automatically lift and lower to be as close as possible to the workpiece processing surface, preventing the molybdenum wire from shaking again and avoiding line marks on the cutting surface, greatly improving the accuracy and roughness of the processing surface. The guide wheel adopts specially customized gemstone guide wheels and customized water spray plates. After replacement, it can automatically return to the original point, greatly reducing the difficulty of replacing vulnerable parts and facilitating customer use.
The servo wire cutting control system of Longkai medium-sized wire cutting machine adopts graphic drive technology to reduce the labor intensity of workers, improve work efficiency, and reduce the opportunity for misoperation; Directly embedded into various versions of software such as AutoCAD, NCCAD, CAXA, etc., to achieve CAD/CAM integration and expand wire cutting processing objects;
The machining of conical workpieces adopts four axis linkage control technology; 3D design of machining trajectory; Compensate for errors in guide wheel radius, electrode wire diameter, single-sided discharge gap, and large taper ellipse to eliminate theoretical errors in taper machining;
Using multi card parallel technology, one computer can simultaneously control multiple wire cutting machines;
Multiple cutting can be performed, with user maintainable process library function, intelligent control of processing speed and parameters, improving surface smoothness and dimensional accuracy, making multiple processing simple and reliable;
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